![]() ![]() Traditional methods of manufacture such as CNC machining or moulding do not allow for a lot of flexibility or customisation. The lug designs are unique in their exploitation of very thin walls, outer skins and structural internal lattices, resulting in an extremely high stiffness-to-weight AM part. The product line-up utilises a modular design of AM titanium lugs, paired with filament wound carbon fibre tubes and includes models in road, gravel, cross and superlight bicycle frames. That is, utilising the latest technology and materials and designing, engineering, and manufacturing in our home, Australia,” explained Ben Schultz, Managing Director at Bastion Cycles.īastion Cycles, based near Melbourne, Australia, designs, develops, trials and markets high-performance road bikes made using additively manufactured titanium components. Bastion really embodies everything we care about professionally. “Bastion was born from a very strong desire to express ourselves through our engineering skills and a product we were passionate about. The founders Ben, James and Dean recognised an opportunity to accomplish this using AM to produce titanium lugs together with carbon fibre tubing. The idea stemmed from a desire to build a premium bike frame locally in Australia which capitalised on the latest technologies and materials. Co-founders, Ben Schultz, James Woolcock and Dean McGeary decided to combine their two passions: engineering and cycling. The sensations that transmitted on the bike were those of riding a machine made by and to go fast.The journey of Bastion Cycles began in mid-2014. The unit that we could test corresponds to the rigid configuration, and it was. Ready to print titanium parts, from the computer directly to the printer, unique pieces for your customized frame.īastion dedicates most of the manufacturing process to the finishes, pampering the details to the fullest, and carefully choosing the color for each of their frames making them unique pieces, without forgetting how demanding they are with the quality tests that all their products must pass, you can see them in multiple publications in its Instagram account. They use 3D printing to manufacture titanium fittings, which allows them a high performance and customization options without the limit generated by a mold.Įverything starts with the choice of rigidity, the Australians propose us three finishes: normal, stiff and extra stiff, which they achieve by increasing or reducing the internal mesh of the fittings, later it comes the choice of the geometry by a computer program in which we enter the measurements of your desired bicycle and this software will determine the measurement of the carbon tubes of a filament of the highest level and how they should have the unions of these. ![]() Everyone knows that both titanium and carbon are components of great qualities and Bastion decided to combine them, but in the case of metal, with an innovative method that allows total customization. With this background and experience, Bastion emerged with a clear commitment to innovation and excellence, because we cannot think of other qualifiers for this bike that impresses, even more, when you have it in front of you.Īnd what does it mean? Well in the choice of materials and, above all, in how to work them. We followed Bastion from its beginnings in social networks and from the first moment we knew that it was a different project, a commitment to technology and the highest standard in quality, the origin of its founders has a lot to do with it, because the brand is born from the hands of three engineers who were members of the former Toyota R&D team. One of these links, is with the friends of The Service Course, in Girona, which a few days ago gave us the opportunity to try a work of rolling engineering, an exclusive bike and now with few units, we are talking about a Bastion Cycles road disc. Tuesday July 24th, 2018 Saturday April 11th, 2020 by Toni de la Torreįrom RAW Cycling Magazine we have established many links over time, which have given us the opportunity to live incredible experiences, travel and, above all, learn, get to know and absorb knowledge and energy.
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